Semi-Automatic Fusing Machine (Pneumatic)
In this section, we will introduce you to pneumatic fusing machines, explaining the fundamental principles and how they work. You will gain a clear understanding of the purpose and applications of pneumatic fusing machines in the manufacturing industry and how MS Machinery is a reliable brand for your specific requirements .
Understanding Semi-Automatic Fusing Machines: An Overview of Pneumatic Technology
Semi-Automatic Fusing Machines (Pneumatic) are a cornerstone of modern fabric joining and printing techniques, revolutionizing the garment manufacturing and printing industries. These machines play a pivotal role in attaching interlinings to fabrics with precision and efficiency. By employing heat and pressure, the Pneumatic Fusing Machine melts the resin coating of interlinings, creating a seamless and strong bond with the fabric. The resulting fused material boasts exceptional durability, allowing it to withstand rigorous washing and various fabric treatments. With the advent of polymer resin-coated interlinings, the technology behind Semi-Automatic Fusing Machines has seen remarkable advancements, leading to increased productivity and superior quality in the fused materials.
In the realm of apparel manufacturing and printing, the Semi-Automatic Fusing Machine has become an indispensable tool, enabling businesses to produce high-quality garments and textiles. Its versatility extends across industries, finding applications in Home Furnishing, Garmenting, and Leather Finishing. The machine’s ability to fuse fabrics with precision and reliability makes it an essential asset for creating ladies’ suits, shirts, home furnishings, designer wear, and custom-tailored garments. As pneumatic technology continues to evolve, Semi-Automatic Fusing Machines remain at the forefront of fabric fusing and printing, empowering businesses to meet the demands of the ever-evolving fashion and textile market with efficiency and excellence.
Step-by-Step Guide to Operating a Semi-Automatic Fusing Machine
Operating a Semi-Automatic Fusing Machine can seem daunting at first, but with proper guidance, it becomes a straightforward and efficient process. Here’s a step-by-step guide to help you master the operation:
- Preparation: Before starting, ensure that the machine is clean and free from any debris. Check that all safety mechanisms are functional, and the emergency stop button is accessible.
- Power On: Switch on the power supply and wait for the machine to initialize. Verify that the digital display shows the correct voltage and temperature settings.
- Loading the Fabric: Place the fabric and interlining stack between the metal plates of the fusing machine. Ensure the layers are evenly aligned for uniform fusing.
- Temperature Adjustment: Set the desired fusing temperature using the digital controls. The appropriate temperature depends on the fabric type and interlining material.
- Timer Settings: Adjust the fusing time using the timer settings. This ensures that the materials fuse at the right duration, ensuring a strong bond without any damage.
- Pneumatic Pressure: If the machine has a pneumatic system, set the required pressure using the pressure control knob. This ensures consistent and even pressure during fusing.
- Start Fusing: Once all settings are adjusted, press the start button to initiate the fusing process. The machine will apply heat and pressure to the fabric stack for the set duration.
- Cooling Down: After the fusing process is complete, allow the fused material to cool down for a few seconds before removing it from the machine.
- Inspect the Fused Material: Carefully examine the fused fabric for any defects or inconsistencies. If required, make adjustments to the temperature, timer, or pressure settings for subsequent batches.
- Safety Precautions: Always follow safety guidelines while operating the machine. Avoid touching the heated plates directly and use protective gear when handling the fused materials.
- Shutdown: After completing the fusing process, turn off the power supply and let the machine cool down completely before cleaning or performing any maintenance.
By following these steps, you can confidently operate a Semi-Automatic Fusing Machine and achieve excellent results in fabric fusing and printing. Regular practice and attention to detail will help you master the process and optimize the efficiency of your operations.
Key Features to Consider in Semi-Automatic Fusing Machines
- Optimum Printing: Semi-Automatic Fusing Machines offer precise temperature control directly at the belt, resulting in optimum printing and ensuring that the fused materials meet the desired quality standards.
- Consistent Fusing Results: These machines deliver reliable and consistent fusing results, ensuring even pressure distribution across the entire operating width. This consistency leads to high-quality fused materials.
- Enhanced Cleaning: With improved cleaning of belts on both the inner and outer sides, Semi-Automatic Fusing Machines maintain consistent fusing and printing quality while reducing the chances of roller and fusing material soiling.
- Versatile Adjustment: Pneumatic Fusing Machines provide flexible adjustment of the pressure system (soft, medium) and heating sequence (top, bottom) for processing different types of materials, offering versatility in production.
- Easy Maintenance: The perfectly designed service model of Semi-Automatic Fusing Machines allows for easy and regular cleaning, ensuring smooth and efficient machine performance over time.
- Contact-Free Belt Control: The machines implement a contact-free belt control system, reducing wear and tear on the belt and ensuring its longevity, leading to cost savings in the long run.
- Energy Efficiency: Semi-Automatic Fusing Machines are designed to minimize energy consumption, making them environmentally friendly and cost-effective for businesses.
- Smooth Operation: The fully automatic belt control system ensures that the belt runs smoothly without any issues, contributing to the overall efficiency and productivity of the fusing process.
- Ideal for Large-Scale Production: With their reliable and high-performance capabilities, Semi-Automatic Fusing Machines are the perfect choice for large-scale production or centralized fusing operations, catering to the needs of busy manufacturing facilities.
Advantages of Semi-Automatic Fusing Machines: What Sets Them Apart
- Production Flexibility: From delicate fabrics to robust interlinings, the Semi-Automatic Fusing Machine can handle a wide range of materials. This allows businesses to maintain production flexibility and cater to diverse customer demands.
- Versatile Fabric Compatibility: Pneumatic Fusing Machines can accommodate a wide range of fabrics, making them suitable for various applications. Whether it’s delicate micro-fibers, viscose, lycra mixtures, or other modern fabrics, this machine delivers consistent and reliable fusing for different materials.
- Economical and Cost-Effective: Investing in a Semi-Automatic Fusing Machine proves to be a cost-effective choice for businesses. Its efficiency in fabric fusing and printing helps reduce production time and material wastage, leading to overall cost savings.
- Fabric Shrinkage Reduction: The fusing process performed by this machine tends to decrease fabric shrinkage, ensuring that the fused materials maintain their original dimensions even after multiple washes and treatments.
- Customizable Settings: One of the key advantages of Pneumatic Fusing Machines is their flexibility in temperature, pressure, and fusing time settings. Operators can easily adjust these parameters according to their specific requirements, allowing for precise and tailored fusing results.
- Optimized Fabric Stacking: Semi-Automatic Fusing Machines are designed to maximize stack fabric utilization. This means that businesses can efficiently use fabric materials, minimizing wastage and maximizing productivity.
- Easy Cleaning and Maintenance: Keeping the machine in top-notch condition is hassle-free, thanks to its easy cleaning and maintenance procedures. Regular maintenance ensures consistent performance and extends the machine’s lifespan, making it a reliable long-term investment.
Semi-Automatic Fusing Machines stand out for their adaptability, cost-effectiveness, and the ability to deliver consistent and precise fusing results across a diverse range of fabrics and interlinings. These advantages make them an indispensable asset in the garment manufacturing and textile industries, empowering businesses to produce high-quality fused materials efficiently.
Top Considerations When Buying a Pneumatic Fusing Machine
When considering purchasing a Pneumatic Fusing Machine, it’s essential to keep several key factors in mind to make an informed decision. Here are the top considerations to guide your buying process:
- Ease of Operation: Choose a machine that offers user-friendly controls and a clear interface. An intuitive design simplifies operation and reduces the learning curve for your staff.
- Fusing Capacity: Determine the fusing capacity of the machine, including the maximum size of fabric stacks it can handle. Consider your production volume and the types of materials you will be fusing to ensure the machine meets your specific requirements.
- Temperature Regulation: Opt for a machine with accurate temperature regulation. The ability to control the fusing temperature is crucial in achieving optimal bonding without damaging delicate fabrics or interlinings.
- Safety Features: Prioritize machines with comprehensive safety features. Look for emergency stop buttons, safety guards, and sensors that protect operators from potential hazards during operation.
- Pressure Control: Look for a Pneumatic Fusing Machine that offers precise pressure control. This feature allows you to adjust the pressure applied during fusing, ensuring consistent and high-quality results across various fabrics and interlinings.
- Energy Efficiency: Consider the energy consumption of the machine. Energy-efficient Pneumatic Fusing Machines not only reduce operational costs but also contribute to sustainability and environmental responsibility.
- Maintenance and Durability: Evaluate the machine’s maintenance requirements and ensure it is built with durable components. A robust construction reduces downtime and extends the machine’s lifespan, leading to long-term cost savings.
- Service and Support: Research the manufacturer’s reputation for customer service and technical support. MS Machinery is a reliable manufacturer and supplier that ensures prompt assistance in case of any issues or questions.
- Price and Value: Compare the pricing of different models and assess the value they offer. Choose a Pneumatic Fusing Machine that aligns with your budget while delivering the necessary features and performance for your business needs.
By carefully considering these factors, you can select the most suitable pneumatic fusing machine that aligns with your production needs, enhances efficiency, and contributes to the success of your garment manufacturing business. For further details on the fusing machine or to place an order Contact Us at +91-9022556479 or email your inquiry on sales@msmachinery.in.
Exploring Different Models and Sizes of Semi-Automatic Fusing Machines
When selecting a pneumatic fusing machine, it’s crucial to explore the available models and sizes to find the perfect fit for your specific production needs. Here, we delve into the various models and sizes offered by MS Machinery, a leading manufacturer and supplier of fusing machines:
| Semi-Automatic Fusing Machine (Pneumatic) | |||||||||||
| Model No. | Size (inches) | Heater | Plates | Temperature | Timer | Upper Plate | Cylinder | Voltage | Trolley | Power Consumption (kw) | Panel Board |
| MSM-SF01 | 6″X6″ | 0.500W. Mold with a plate. | Single Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 1 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 0.500W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SF02 | 10″X12″ | 1.0K.W. Mold with a plate. | Single Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 1 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 1.0K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SF03 | 15″X15″ | 1.5K.W. Mold with a plate. | Single Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 1 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 1.5K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SF04 | 16″X20″ | 2.5K.W. Mold with a plate. | Single Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 1 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 2.5K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SF05 | 18″X20″ | 2.5K.W. Mold with a plate. | Single Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 1 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 2.5K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SF06 | 20″X30″ | 3.5K.W. Mold with a plate. | Single Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 1 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 3.5K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SF07 | 26″X36″ | 4.5K.W. Mold with a plate. | Single Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 1 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 4.5K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SFD08 | 6″X6″ | 0.500W. Mold with a plate. | Double Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 2 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 0.500W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SFD10 | 10″X12″ | 1.0K.W. Mold with a plate. | Double Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 2 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 1.0K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SFD011 | 15″X15″ | 1.5K.W. Mold with a plate. | Double Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 2 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 1.5K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SFD012 | 16″X20″ | 2.5K.W. Mold with a plate. | Double Plate | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 2 Nos.Pneumatic Janatics | 230V to 440V AC | N/A | 2.5K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SFDT014 | 26″X36″ | 6.0K.W. | N/A | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 1/2 Nos.Pneumatic Janatics | 230V to 440V AC | Double Trolley | 6.0K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SFDT015 | 30″X40″ | 9.0K.W. | N/A | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 2 Nos.Pneumatic Janatics | 230V to 440V AC | Double Trolley | 9.0K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SFDT016 | 40″X50″ | 12.0K.W. | N/A | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 2 Nos.Pneumatic Janatics | 230V to 440V AC | Double Trolley | 12.0K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
| MSM-SFDT017 | 40″X60″ | 14.0K.W. | N/A | 0 to 225 degrees | sec/min/hour. | Teflon coated and full body powder coated | 2 Nos.Pneumatic Janatics | 230V to 440V AC | Double Trolley | 14.0K.W. | Provided with Temperature-controlled timer, sensor and solenoid valve |
By exploring the various pneumatic fusing machine models and sizes offered by MS Machinery, you can select the one that perfectly suits your printing requirements and enhances the efficiency of your garment manufacturing process. The choice of the right pneumatic fusing machine is crucial for achieving superior printing results and ensuring the consistent quality of your garments.
Cost-Effective Solutions: Budget-Friendly Pneumatic Fusing Machines
Are you looking for budget-friendly pneumatic fusing machines without compromising on quality and performance? MS Machinery has the perfect solution for your manufacturing needs. Our range of pneumatic fusing machines offers excellent fusing capabilities at competitive prices, making them ideal for start-ups and small to medium-scale manufacturers:
| Semi-Automatic Fusing Machine (Pneumatic) | |||
| Model No. | Size (inches) | Price (INR) | Inquiry |
| MSM-SF01 | 6″X6″ | 39,100 | |
| MSM-SF02 | 10″X12″ | 55,200 | |
| MSM-SF03 | 15″X15″ | 57,500 | |
| MSM-SF04 | 16″X20″ | 69,000 | |
| MSM-SF05 | 18″X20″ | 74,750 | |
| MSM-SF06 | 20″X30″ | 1,26,500 | |
| MSM-SF07 | 26″X36″ | 1,67,900 | |
| MSM-SFD08 | 6″X6″ | 55200 | |
| MSM-SFD10 | 10″X12″ | 74750 | |
| MSM-SFD011 | 15″X15″ | 92000 | |
| MSM-SFD012 | 16″X20″ | 1,09,250 | |
| MSM-SFDT014 | 26″X36″ | 2,86,000 | |
| MSM-SFDT015 | 30″X40″ | 3,85,000 | |
| MSM-SFDT016 | 40″X50″ | 6,05,000 | |
| MSM-SFDT017 | 40″X60″ | 7,15,000 | |
*Note: Prices shown above are provisional prices. Please contact MS Machinery for accurate pricing and more details or any other specific models not listed here.
Our economical pneumatic fusing machines come with efficient heating elements and precise temperature controls, ensuring consistent and uniform fusing of fabrics. To inquire about the prices or know more about our pneumatic fusing machines, kindly reach out to us through Call +91-9022556479 or email your inquiry at sales@msmachinery.in.Our team of experts will be pleased to assist you in finding the perfect pneumatic fusing machine that aligns with your production requirements and budget.
Applications of Semi-Automatic Fusing Machines: Versatility in Industrial Use
Pneumatic fusing machines offer a wide range of applications across different industries, making them vital tools in the manufacturing process. Here are some key areas where these machines demonstrate their versatility and utility:
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- Garment Fusing: Pneumatic fusing machines find extensive use in the garment industry for fusing and printing materials that adhere to a base fabric using heat, pressure, and time. They ensure strong and durable bonding, enhancing the quality of finished garments.
- Foil Transfer: Fusing machines excel in foil transfer applications due to their low-temperature and high-pressure technology. This unique feature allows foils to retain their moisture and fuse seamlessly, resulting in stunning and long-lasting designs on fabrics.
- Collar Fusing: Collar fusing machines are specifically designed for printing stickers on t-shirts and shirts’ collars. They enable precise and efficient printing, enhancing the aesthetics of the final products.
- Sticker Printing: Pneumatic fusing machines are instrumental in sticker printing, offering a hassle-free method to print required designs on garments. They provide consistent results, ensuring the accurate placement of stickers as per the design requirements.
- Cap Fusing: In cap manufacturing, fusing machines play a vital role in bonding the front panel of caps. Their high-pressure capability ensures a strong and secure bond, contributing to the overall durability of the caps.
- Jeans Printing: Pneumatic fusing machines are essential for jeans printing, where fusible interlinings are affixed to the outer fabric using heat and pressure. This process enhances the quality and appearance of the jeans, resulting in a polished and refined look.
- Raincoat Fusing: Fusing machines are employed in raincoat manufacturing to ensure even and secure attachment of interlinings. The high heat and pressure applied during the fusing process guarantee the interlining’s uniform placement, enhancing the raincoat’s functionality.
- Cuff Fusing: Pneumatic fusing machines are used to fuse fusible interlinings onto cuffs, enhancing the overall appearance and finish of cuffs in garments. They contribute to the sharp and well-defined look of the final products.
- Ribbon Fusing: In ribbon fusing applications, heated fusing heads of the machine melt acetate ribbons directly onto cardboard without the use of adhesives. This efficient process ensures a strong bond between the ribbon and cardboard.
- Sublimation Printing: Pneumatic fusing machines are also suitable for sublimation printing, a process that involves transferring dye onto fabrics using heat. These machines facilitate accurate and consistent sublimation, resulting in vibrant and long-lasting prints.
- DTF Printing: DTF (Direct-to-Film) printing, another application of pneumatic fusing machines, involves printing designs directly onto fabrics. The fusing machine aids in securely bonding the film to the fabric, ensuring the durability of the printed designs.
The versatility and utility of pneumatic fusing machines make them invaluable assets in a wide array of industries. Their ability to provide reliable and precise fusing solutions makes them a preferred choice for manufacturers seeking to elevate the quality and aesthetics of their products.
How MS Machinery Stands Out: Quality Pneumatic Fusing Machines at Economical Prices
MS Machinery is a leading manufacturer and supplier of industrial machines and conveyor systems in Mumbai, India. Since its establishment in 2005, the company has been dedicated to providing high-quality machines to various industries. We offer a wide range of industrial machines, including Fusing Machine (Manual/Pneumatic), Curing Machine, Embossing Machine, Printing Machine, Sealing Machine, Wrapping Machine, Stretching Machine, Packaging Machine, Cutting Machine, Punching Machine, and Conveyor System. These machines are designed to meet the specific needs of various industries such as textiles, packaging, printing, and manufacturing. MS Machinery is a well-established company that is committed to providing high-quality products and excellent customer service to its clienteles.
FAQ’s
- What is the difference between Pneumatic and Semi-Automatic Fusing Machine?
Pneumatic Fusing Machine is a hand press machine whereas Semi-Automatic Fusing Machine functions by an automatic compressor system. - Which is better: pneumatic or Semi-Automatic Fusing Machine?
The selection of a Fusing Machine depends upon the nature of the business. Pneumatic Fusing Machines are used for small scale productions and Semi-Automatic Fusing Machines are used where Large scale production is required. - How many cylinders are required in a Semi-Automatic Fusing Machine?
1 or 2 Nos. Pneumatic janatics cylinders are used in Semi-Automatic Fusing Machine. - What is the production Capacity of a Semi-Automatic Fusing Machine?
The production capacity of a Semi-Automatic Fusing Machine is minimum 1000 pieces and maximum 6000 pieces per day depending upon the applications. - What are the size variants of a Semi-Automatic Fusing Machine?
The Semi-Automatic Fusing Machines are offered in different sizes such as “6×6”, “10×10”, “10×12”, “15×15”, “16×20”, “20×24”, “20×30”, “26×36”, “30×40”, “36×42”, “40×50” and “40×60” (inches). - What is the heating temperature of a Semi-Automatic Fusing Machine?
The heating temperature of Semi-Automatic Fusing Machine ranges between 0-225° Celsius. - What is the power requirement for a Semi-Automatic Fusing Machine?
The power requirement for Semi-Automatic Fusing Machines is either single phase or 3 phase depending upon the applications. - What is the power consumption of a Semi-Automatic Fusing Machine?
The power consumption of a Semi-Automatic Fusing Machine is between 0.5w to 14 k.w. - What is the printing speed of a Semi-Automatic Fusing Machine per piece?
The printing speed of Semi-Automatic Fusing Machine is given as: – Printing Speed (time per product): 0-10 sec. - What is the net weight of a Semi-Automatic Fusing Machine?
The weight of the machine varies between 8.5 kgs to 650 kgs depending upon the size of the machines. - What is the warranty period of a Semi-Automatic Fusing Machine?
The warranty period of Semi-Automatic Fusing Machines provided by manufacturers and suppliers is between 6 months to 1 year. - What is the current average market price of Semi-Automatic Fusing Machine?
The current average market price of Semi-Automatic Fusing Machine is 18500, 60,000 and maximum price is 600000 + GST
(Prices shown above are provisional prices and may change due to different market conditions and requirements.) - How to buy a Semi-Automatic Fusing Machine?
Buy a Semi-Automatic Fusing Machine and get in touch with a trusted and reputed manufacturer and supplier of Semi-Automatic Fusing Machine (Email id: sales@msmachinery.in, Phone no: +(91) – 9324902463). - How does MS Machinery help if I am looking to buy a Semi-Automatic Fusing Machine?
MS Machinery has a body of in house devoted and experienced service employees to indulge to the needs of all our clients who are looking to buy a Semi-Automatic Fusing Machine. M.S. Machinery is one of the prime manufacturers, suppliers and exporters of an extensive range of Semi-Automatic Fusing Machines. Find the online price and equipment details of Semi-Automatic Fusing Machines offered by MS Machinery.
Market Area
List of Asian Countries Where We Export and Supply
Indonesia, Pakistan, Bangladesh, Philippines, Iran, Turkey, Thailand, Iraq, Saudi Arabia, Malaysia, Nepal, Yemen, Sri Lanka, Syria, Azerbaijan, Jordan, United Arab Emirates, Israel, Lebanon, Singapore, Oman, Kuwait, Qatar, Bahrain, Cyprus, Bhutan, Maldives and Brunei
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Nigeria, Ethiopia, Egypt, Tanzania, South Africa, Kenya, Uganda, Sudan, Angola, Mozambique, Ghana, Mali, Zambia, Zimbabwe, Somalia, Guinea, South Sudan, Libya, Congo, Liberia, Central African Republic, Mauritania, Namibia, Mauritius and Djibouti
List of European Countries Where We Export and Supply
UK, Italy, Russia, France, Germany, Spain, Ireland and Luxembourg
List of South American Countries Where We Export and Supply
Brazil, Guyana, Venezuela, Argentina and Colombia
List of North American Countries Where We Export and Supply
USA, Mexico, Haiti, Jamaica, Canada and Cuba
List of Australian Continent Where We Export and Supply
Australia and New Zealand